December 5, 2024

Properties of metals used in orthopedics implants depend upon their formation, treatment, and corrosion status. Most commonly used alloys in orthopedics are Stainless steel, titanium, and cobalt-chromium.

In Mechanics,

The normal force is perpendicular to

  1. Tension
  2. Compression

Shear force is parallel to the surface of the plane

Axial Force is alone the axis (along the central axis cause linear displacement)

Moment

Effect of force acting on the lever arm ( Force x Distance)

Torque

Turning, twisting, and rotational effects of force

Types of loading

  1. Axial Loading
    • Tension: Traction or pulling apart
    • Compression: Pressing together
  2. Bending: Effect of the force applied perpendicular to the axis of the beam
  3. Torsion: Twisting
  4. Direct Shear
  5. Contact loading

Fracture Pattern + Load

Fracture Pattern and load application
Fracture Pattern + Load application

The body under load reacts in 2 ways:

  1. Stress
    • The intensity of internal force generates
    • That resist deformation
    • Force/area
    • Unit = Pascal
  2. Strain
    • Technical term to explain deformation
    • The relative measurement of deformation
    • Change in length/ Original length

Both are of 3 types: Compressive, Tensile, and Shear

Some Important definitions

Strength: Ability of a material to resist an applied force without rupture

Elasticity: Ability of a material to recover its original shape after deformation

Plasticity: To be formed in a new shape without fracture and retain the shape after load removal

Ductility: Ability to be stretched without fracture ( Imp factor to contour wire, plates in OT)

Toughness: Ability of a material to withstand suddenly applied force without fracture

Brittleness: Opposite of toughness, no evidence of plastic prior to fracture

Helix: While turning around a straight line moves in one direction parallel to the line

Stress Vs Strain Curve
Stress Vs Strain Curve

Hooke’s Law: When a material is loaded in an elastic zone, Strain is proportional to strain

Derived from axially loaded on objects

Elastic Zone: The zone where a material will return to its original shape for a given amount of force

Yield Point: Transition between elastic and plastic deformation

Yield Strength: Amount of stress necessary to produce a specific amount of permanent deformation

Plastic zone: Material will not return to its original shape for a given amount of stress

Breaking Point: Object fails and break

Metal screw
Screw

Young Modulus of elasticity

Material property

The measure of stiffness (ability to resist deformation in the elastic zone)

Calculating by measuring the slope of the Stress/ Strain curve

Higher the modulus of elasticity higher the stiffness

Relative values of Young Modulus of Elasticity

Relative Value of Young Modulus

Near the material’s Young modulus of elasticity ( cortical bone and titanium) stress transfer is uniform so the load is equally distributed to the bone and implants but in higher differences load is distributed in the higher curve so the bone will get resorbed due to low load distribution in bone (Osteopenia) and failure

Metal bio-compatibility is directly related to its corrosion resistance

Properties of the metals
Properties of the metals

Grain structure is affected by the method of fabrication i.e. the finer grain is stronger and more ductile

Properties of metals are associated with Surface treatment, nitriding, and mechanism of formation

Surface treatment

Polishing removes scratches (acts as a local stress riser)

Passivation process=> Produce protective oxide layer by immersing in a strong nitric acid solution

It dissolves the iron particles left by machine operation and leaves a thin, transparent but dense oxide film on the surface of the alloy (Imp. enhances corrosion resistance to implants)

Stainless steel=> Forms Chromium oxide layer

Titanium => dioxide layer

These are damaged by cold working, scratching, and mechanical trauma but are self-reparative in various degrees in presence of oxygen which is called RE-PASSIVATION

Nitriding

Allowing the surface to react with ammonia and potassium cyanate=> This process hardens the surface of the titanium implant

Corrosion and its varieties

Body in the electrolytic environment:- Gradual degradation of a metal by electrochemical attack

Initiation of corrosion depends upon

  • pH
  • Oxygen tension

In pH 7.4 = Protective oxide layer is stable but in an acidic environment like infection, it damages the oxide layer and produces corrosion

Stress Corrosion

Occurs in the area of the high-stress gradient

Maybe the presence of crack, encouraged by corrosion

The crack appears in the tensile site

Galvanic Corrosion

Electron flow from more (-VE) to more (+VE) material when emerged in a liquid

Due to two different metals

Crevice Corrosion

The narrow gap between implants (Screws and plates)

Common in places where O2 tension is low

Increase concentration of H+ Cl

Intergranular Corrosion

If impurities aggregates between grains of relatively pure alloys

Localized galvanic corrosion may exist between crystals and alloys in grain boundaries

Fretting Corrosion

A very small oscillation movement, vibration, or slip between components of devices

Abrasive damage permitting initiating of reaction

Pitting Corrosion

A localized reaction similar to service corrosion

Starting as a defect in the passive surface layer

Corrosion develops

GF In PSC

Ion release

Implanted metal release ion into tissue

Which decreases with time

Not a major clinical factor (So, mostly doesn’t require removal)

In Some patient-> Sensitive to Chronic/ Nickel of SS Implant=> Required removal

Composition of metals

Properties of metals depend upon the composition of the metals

Stainless Steel (316L Alloy)CobaltTitanium
Fe: 62.5%

Cobalt:55-65% Titanium:55-60% (60)
Cr: 17.6%Cr:19-21%Cr:27-30% (30)
Ni: 14.5%Ni:9-11%Ni: 2.5%
Mo: 2.5%Tugsten:14-16%Al: 5.5-6.5% (6)
C: < 0.03%C:0.05-0.15%Vanadium: 3.5-4.5% (4)
Fe, Co, C, Mg, Si, etc
Composition

TITANIUM VS STAINLESS STEEL

SS can be produced with high elastic modulus and ductility, which decrease stress shielding and cause osteoporosis

SS is cheaper

Titanium is more corrosion resistant and free of toxic ions

Titanium is less allergic (Minimal Nickel)

The mechanical properties of titanium are closer to the bone than SS

Radio friendly is titanium

Second Operation is often unnecessary and prolonged absence of work is avoided

Titanium is less prone to fatigue failure

See also: NanoTechnology in orthopedics

See also: Robotic Surgery in Orthopedics